Papalote Creek Wind Farm

Friday I had an opportunity to visit the Papalote Creek Wind Farm near Corpus Christi in South Texas. Owned and operated by E.On Climate & Renewables North America, the farm consists of 196 turbines across an expansive area of cotton and grain farmland. Wind turbines seem to be a polarized form of renewable electricity: people either think they are beautiful or hideous. The Papalote Creek site sits just a few miles from the Gulf of Mexico in between the towns of Sinton and Taft, two cozy farm communities of a few thousand people. I have to say, it's a perfect location. Not only does the area receive a perpetual offshore breeze, but the windmills themselves appear to belong there, at least in my opinion. Here are a few of the highlights from the tour:Vestas Wind Turbine

  • The development effort that goes into a wind farm is daunting. It can take up to seven years to complete negotiations with land owners, usage rights, environmental impact studies, wind studies, lease agreements, insurance issues, and a host of other logistics. That's before a single turbine can even break ground.

  • Each turbine sits atop a foundation 11 feet think and 60 feet in diameter. That's a lot of concrete. The mast is anchored to the foundation with 11 foot long steel tension bolts.

  • Papalote Creek is divided into two phases. Phase I contains Vestas turbines rated at 1.65MW with 130 foot blades. Phase II contains Siemens turbines rated at 2.3MW with 165 foot blades.

  • Once a farm is operational, land owners typically receive a percentage of the revenue as negotiated during development.

  • There are over 200 circuit miles of underground cabling routing power from the 196 turbines to several on-site interconnect substations. This is where power from the turbines is fed onto the power grid.

  • Standing at the foot of a wind turbine, you can hear it. At 14 rotations per minute, and three blades per turbine, a blade whips past every 1.4 seconds--and you can hear it cutting through the air with each pass. 

  • Each turbine has on board computers sending real-time data about the turbine's status to control centers via fiber optic linkage.

  • Atop each nacelle sits a weather station, constantly monitoring weather conditions and turning the nacelle horizontally to face the wind as well as adjusting the pitch of each blade to maximize air flow.

  • Vestas turbines require preventive maintenance every six months. Four person crews can perform scheduled maintenance in a little over a day, during which time they spend all their time in the nacelle. They also manage all their "business" in the nacelle. All of it.

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